Engineering Business
We provide a full range of services from investment planning to design, procurement, construction, and maintenance.
Cosmo Engineering Co., Ltd. possesses technologies that accurately respond to a wide range of contemporary needs, from petroleum plants and chemical plants to environmental response and carbon neutrality-related projects. We can provide consistent services from the planning and research stages to maintenance.
Plan
- Research and Development Support
- We support the needs of demonstration and experimentation in the planning phase. We support the realization of demonstration facilities based on the results of your lab tests.
- Support for commercialization of new process development
- Pilot plant design
- Estimation of equipment and operating costs
- Demonstration plant design
- Enhancement and Remodeling Plan
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We will make suggestions for improvements as facility needs change.
- Examination of enhancement and modification of existing facilities
- Equipment renewal and relocation study
- Study of compliance with laws, regulations, and standards
- Maintenance of existing books
- FS（Feasibility Study）
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Through extensive information gathering and in-depth analysis, we formulate a basic plan that extends all the way to actual operations.
- Project and process evaluation
- Location studies, environmental and security measures
- Conceptual design of processes and major equipment
- Estimate project budget
- Study and evaluation of economic feasibility
- FEED（Front End Engineering Design）
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Support new business from the initial planning stage. We provide FEED services for budget planning.
- Safety study
- Preparation of documents for EPC bidding
- Technical evaluation of EPC bidding documents
Design / Procurement / Construction
- Basic Design
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To satisfy the requirements of the project, we consider the overall plan's structure and functional consistency, and set the groundwork for detailed design.
- Determination of basic design provisions
- Analysis and examination of process functions
- Review of legal and regulatory issues
- Process design
- Basic design of various equipment
- Detailed Design
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To further substantiate plant construction, structures and specifications are extremely closely finalized.
- Structural design
- Preparation of specifications for equipment and materials
- Preparation of construction specifications
- Preparation of construction drawings
- Preparation of various technical documents
- Procurement
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We provide a complete system of responsibility, from the purchase of materials for the equipment needed for the plant to transportation and inspection.
- Purchasing of equipment and materials
- Transportation and delivery of equipment and materials
- Inspection of equipment and materials
- Construction
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We follow the construction plan with the shortest construction period and cost-minimum under strict control.
- Construction plan development
- Construction work (construction management/quality control/process control/health and safety management)
- Trial Operation
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The plant is test-run according to the commissioning plan. After further operational guidance, the plant is handed over to the client.
- Commissioning plan
- Preparation of operating procedures
- Conducting trial operation
- Driving instruction
Maintenance and Preservation
- Facility Optimization
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We propose equipment modifications and cost optimization as well as maintenance.
- Investigate the possibility of increasing throughput based on actual operation results
- Evaluation of the capacity of aging equipment. Conversion feasibility study.
- Consideration of reinforcement
- Study on reduction of throughput beyond the design range
- Equipment relocation study
- Calculation of equipment modification and retrofitting costs
- Introduction of New Technology
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Assistance in introducing new equipment for energy conservation and environmental measures.
- Energy conservation study
- Heat recovery enhancement study
- Study on introduction of facilities for environmental improvement
- Flare gas recovery study
- Study of higher purity and quality of products
- Trouble Analysis
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We will find out the cause of the trouble and solve it.
- Driving analysis by tracing driving on a simulator
- Estimation of trouble factors and planning of countermeasures
- Study of wear and corrosion countermeasures for equipment and facilities
- Safety measures study
- Preservation plan
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We will prepare maintenance guidelines (maintenance plan and statement of reasons) and propose optimal maintenance while evaluating actual performance.
- Facility Diagnostics and Risk Assessment
- Conservation budgeting
- Preparation of specifications for maintenance work
- Subsidies for government agency applications
- Maintenance
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We support the continuous and stable operation of facilities by utilizing the know-how cultivated in our user-affiliated engineering companies.
- Daily inspection and repair
- Periodic maintenance work
- Demolition/Removal
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We offer safe and secure plant demolition services for large equipment, outdoor tanks, and even reinforced concrete buildings.
- Demolition planning and construction in the vicinity of plants in operation
- Planning and construction for demolition of facilities containing dioxin and asbestos
- Demolition planning and construction in a single area (equipment, tanks, buildings, etc.)